Posted 16 Apr 2024

Risk of fire in a spray booth and prevention

Spray booths play a vital role in various industries, ranging from automotive to furniture manufacturing and even aircraft, train, and ship production. While they offer a controlled setting for painting and finishing objects, spray booths also present a fire hazard due to the presence of flammable materials and potential ignition sources. In this article, we'll explore the fire risks associated with spray booths and offer preventive measures to maintain a safe workspace.

The use of highly flammable materials such as paints, solvents, and cleaning agents inside a spray booth poses a significant fire risk. Any contact with an ignition source, like a spark or high temperature, can lead to ignition, resulting in substantial damage. Additionally, the accumulation of overspray within the booth creates a combustible mixture, further elevating the risk of fire.

Fire Prevention Tips

Proper Ventilation and Filtration

Effective ventilation systems should draw air from outside and filter it to remove impurities, ensuring clean air for the painting process. Regular maintenance of filtration systems is essential to ensure optimal functionality and minimize fire risks.

Spray booths should be designed to prevent the release of air containing vapors or coating dust to avoid hazardous material concentrations. Minimizing the fire load within the booth through design, construction, maintenance, and operating procedures is crucial.

Spray booths must be equipped with forced ventilation to keep the concentration of flammable substances below specified LEL percentages. LEL stands for "Lower Explosive Limit," indicating the minimum concentration of a flammable gas in the air required for combustion. The concentration of flammable substances should be limited to:

  • 25% of the LEL for manual spray booths

Spray booths lacking onboard fire detection systems should have manual fire extinguishers placed near emergency exits.

Non-Sparking Equipment

All tools and equipment used in the spray booth should be suitable for use in hazardous environments per Zone 2 ATEX classification standards.

Insulation of Electrical Equipment

Electrical equipment insulation must resist solvents and fluids and comply with the appropriate US standard, NFPA 70: National Electrical Code (NEC). All conductive parts should be grounded to prevent static electricity buildup.

Proper Storage of Flammable Materials

Flammable materials must be stored in approved containers and cabinets designed for such liquids. Containers should be labeled, stored away from ignition sources, kept closed when not in use, and inspected regularly for damage or leaks.

Regular Cleaning

Routine cleaning of the spray booth is essential for fire prevention and employee safety. Accumulated paint, debris, and flammable substances can become ignition sources when exposed to sparks or high temperatures.


Comprehensive training on safety protocols and fire prevention measures is crucial for all employees working in or near the spray booth. Training should cover safety procedures, ignition source avoidance, proper PPE use, handling of flammable materials, and emergency response protocols.

No Smoking Policy

Implement a strict no-smoking policy within and around the spray booth area. Prohibit the use of lighters, matches, or any activity that could generate sparks or flames. Display no-smoking signs prominently and enforce disciplinary measures for policy violations.


Fire prevention is paramount in spray booth operations to maintain a safe working environment. By adhering to recommended practices such as proper ventilation, non-sparking equipment usage, correct material storage, regular cleaning, employee training, and enforcing no-smoking policies, the risk of fire can be minimized, ensuring employee safety and environmental protection